Crushing Degree: | Ultra-Fine Mill |
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Crushing Style: | Impact |
Drive: | Electromagnetic |
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I. Working Principle
The material is conveyed to the main shredding chamber of the machine by the feeding device. Inside the chamber, the material undergoes mutual impact, collision, friction, shearing, and compression with the high-speed rotating components and particles, thereby achieving shredding. The shredded material then passes through the classifying wheel to separate the fine and coarse powders. The coarse powder flows back into the shredding chamber for further grinding, while the purified gas is expelled by the induced draft fan.
II. Performance Advantages and Characteristics
The SCWN ultrafine mechanical grinder is a new type of mechanical grinding equipment independently developed by our company. Its comprehensive performance indicators have reached the world's advanced level, making it a preferred equipment for numerous ultrafine powder processing applications.
Low Energy Consumption: Combining centrifugal shredding, impact shredding, and extrusion shredding, it saves up to 40-50% of energy compared to other mechanical grinders.
High Fineness: Equipped with a self-diverting classification system, it can produce powders with a fineness of ≥2500 mesh.
Wide Range of Feed Materials: Capable of handling feed materials with a particle size ≤50mm, requiring only a single-stage coarse crushing.
Low Wear and Tear: The wear-prone parts of the shredding section are made of composite wear-resistant new materials, ensuring long service life and pollution-free processing of materials with Mohs hardness ≤5.
Strong Mechanical Stability: Capable of continuous 24-hour production without downtime.
Versatile Functions: It can shred needle-shaped materials with a finished product length-to-diameter ratio of 15:1; generates no temperature rise during shredding, suitable for heat-sensitive materials; can disperse sintered agglomerated ultrafine materials with complete particle size recovery; possesses particle shaping capabilities, effectively enhancing bulk density; can shred fibrous materials; can shred materials with high moisture content, featuring drying capabilities; and can shred highly viscous materials.
Negative Pressure Production: Ensures dust-free operation and a superior working environment.
High Automation and Stability: Features ease of operation with robust stability.
III. Application Areas
It is widely used in the ultrafine grinding, disagglomeration, and particle shaping of various dry powder materials in industries such as non-metallic mining, chemicals, building materials, food, medicine, pesticides, feed, new materials, and environmental protection, among others.
Technical Parameters
Model/Specifications
Parameter | Unit | SCWN-C100 | SCWN-C400 | SCWN-C600 | SCWN-C1250 | SCWN-C1600 |
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Feed Particle Size | mm | ≤10 | ≤10 | ≤10 | ≤10 | ≤10 |
Finished Particle Size | um | 10-74 | 10-74 | 10-74 | 10-74 | 10-74 |
Finished Product Output | kg/h | 5-25 | 200-1000 | 400-1500 | 600-4500 | 800-8000 |
Installed Power | kw | 10.5 | 58 | 95 | 185 | 390 |
Note: The above table outlines the technical specifications for various models of the SCWN series of ultrafine mechanical grinders, including the maximum feed particle size, range of finished particle sizes, estimated output capacity, and installed power requirements.